Virtual Factory / process optimization / Industry 5.0

TalTech Production Intelligence

We connect real production with a digital model to make better decisions before investments and changes.

Research group on automated production systems, real-time monitoring, and AI-based models.

Dimusa is a research-based development platform that helps manufacturers analyze, model and optimize processes using Digital Twin (Virtual Factory, VF) and AI-based analytics.

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Why do manufacturers need a virtual factory?

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Fragmented data

PLC, Excel, MES — but no single source of truth.

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Unexpected downtime

Micro-stops remain hidden and the impact accumulates.

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Risky decisions

Investments are made without simulation and impact modelling.

Topics

Human-centric production

Real-time visibility of workstations and equipment, clear roles, and fast feedback so people can decide with better information.

Real-time status & faults
Work time & load overview
Fast notifications

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AI decision support

AI-powered recommendations for planning, sequencing and balancing resources.

Anomaly detection
Forecasts & recommendations
Bottleneck analysis

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Resource efficiency

Measure, compare and improve: energy, materials and throughput in one view.

OEE and KPIs
Energy & consumption metrics
Compare results across periods

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Dimusa approach

Works as a pilot or a full solution: integrator-friendly, measurable and scalable.

Data → Model → Simulation → Improvement → Measurable outcome

Unified production view

Unified view of equipment status, flows, downtime, time logic and metrics.

+15%

Throughput

-20%

Downtime

OEE

KPI standard

Integration

MQTT / API
Data warehouse
Roles and permissions

Operational management

Shift reports
Downtime reasons
Production flow visibility

Metal industry

Monitoring welding, CNC and assembly lines with transparent production flow.

Downtime reasons
Job sequencing
Work time optimisation

Machinery industry

Fleet load, maintenance schedules and quality metrics in one place.

Maintenance planning
Quality deviations
Load balancing

Wood industry

Material consumption, production rhythm and downtime reduction.

Material consumption
Equipment duty cycle
Fault log

Plastics industry

Line stability, batch traceability and standardised metrics.

Batch traceability
OEE comparison
Shift reports

Industry 5.0 — Human + AI

Industry 5.0 combines human experience and AI analytics so decisions are predictable, simulatable and measurable. Dimusa connects real production and the virtual model into one decision framework.

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